Frequent Asked
Questions
Custom thermoforming is the process of heating a plastic sheet and using vacuum to shape it over a custom designed mold. The parts are then cut, trimmed and assembled into packaging designed specifically for your product.
We begin with an assessment of your packaging needs through meetings and analysis. From there, using our 3D design software, our engineers create a packaging concept for you.
Once this design is approved, we move to developing prototype tooling which we use to create prototype packaging. The prototype packaging is then presented for your approval. When the packaging meets your final approval, we create the production tooling and, when you are ready, begin creating your packaging in our production facility.
Tooling costs vary dramatically; it depends upon the complexity of the packaging design and material requirements to meet your packaging needs.
Yes, we have several options available depending upon the heat range required and your other packaging requirements. The best way to find the perfect solution for your high-heat packaging needs is to contact us.
We don’t have a set minimum. It really depends upon the requirements of the packaging design and materials used. However, keep in mind that the larger the order, the more we can save you in per-part costs.
Most of our packaging options are recyclable. It often depends on how stringent your product needs are as to whether a recyclable or recycled plastic can be used.
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